UFF 300 Aspheric Lens & Freeform Optics Polishing Machine: 10-300 MM

  • Overview

    UFF 300 Overview

    UFF 300 is ideal for polishing a variety of different optics up to 300mm in diameter, including spheres, aspheric lenses, aspheric cylinders, freeforms and more. UFF 300 allows you to polish directly after grind with high removal rates (no need to pre-polish!). This platform utilizes OptiPro’s patented 5-axis sub-aperture polishing system, UltraForm® Finishing (UFF™). UFF involves a moving belt of polishing material wrapped around a precision compressive wheel delivering 1/2 wave p-v or better accuracies.

    Multiple advanced features help companies decrease cycle times while increasing quality and throughput of aspheric and freeform precision optics:

    • Better finishing: Stiff, heavy meehanite machine base to provide vibration dampening
    • Faster set-ups: Easy-to-learn U Series software guides operator through process (automatic tool path optimization)
    • Process consistency and durability: Moving belt of polishing material provides 1,250mm of linear tool surface
    • Process flexibility: Variety of precision belts utilizing classic polyurethane to uniquely formulated materials ranging from 1/2 to 250 micron abrasive for grind to final polish
    • Faster cycle times: Quickly polish directly after grind with high removal rates
    • Extensive material processing: Variety of fixed and loose abrasives can be utilized to polish optical glasses, crystals, ceramics, and metals such as stainless steel lens mold inserts
    • Difficult geometries made easy: Multiple wheel options for finishing down to 5mm concave aspheres
    • Deterministic corrections: On-board removal function measurements and feedback from metrology instruments for correcting rotationally symmetric or asymmetric optics
    • Freeform capable: Ability to use sag table as input to define non-rotationally symmetric shapes; can also perform full 5-axis figure correction using PROSurf Freeform CAM Software
    • Safer touch-offs: Non-contact probing won’t scratch polished part
    • Easy to service: Maintenance items readily accessible

    The impressive capability and versatility of the UFF 300 allows your company to achieve high precision polishing of simple or complex optical components with unprecedented efficiency.

  • Specs

    UFF 300 Technical Specifications

    UltraForm Finishing Machine Specifications* PRO 80 UFF PRO 160 UFF UFF 300 UFF 500
    Optimal Diameter Range 10-80 mm (.39-3.14") 10-160 mm (.39-6.3") 10-300 mm (.39-11.8") 25-500 mm (.98-19.7")
    Maximum Plano Diameter** 100 mm (3.9") 200 mm (7.87") 300 mm (11.8") 500 mm (19.7")
    Maximum Weight 15 kg (33 lbs.) 25 kg (55 lbs.) 23 kg (51 lbs.) 170 kg (374.8 lbs.)
    Work Spindle**
    Spindle Speed 0-1,500 RPM 0-600 RPM 0-500 RPM 0-200 RPM
    Hydro-Expansion Standard Standard Standard Standard
    Vacuum Chuck Standard Standard Standard Standard
    C-Axis Position and Hold Standard Standard Standard Standard
    X-Axis Travel 250 mm (9.8") 420 mm (16.5") 500 mm (19.7") 1,200 mm (47.2")
    Y-Axis Travel 6 mm (0.24") 6 mm (0.24") 400 mm (15.7") 700 mm (27.6")
    Z-Axis Travel 140 mm (5.5") 220 mm (8.7") 500 mm (19.7") 500 mm (19.7")
    B-Axis Travel -60° to 60° -60° to 60° -90° to 90º -90° to 90°
    C-Axis Travel 0 ° to 360° 0 ° to 360° 0 ° to 360° 0 ° to 360°
    Communication Interface
    Ethernet Standard Standard Standard Standard
    USB Standard Standard Standard Standard
    Machine Dimensions
    Width 1,000 mm (39") 1,400 mm (55") 2,110 mm (83") 2,570 mm (101")
    Depth 1,500 mm (59") 1,730 mm (68") 2,515 mm (99") 3,700 mm (146")
    Height 2,440 mm (96") 2,440 mm (96") 2,700 mm (106") 3,020 mm (119")
    Weight 1,600 kg (3,500 lbs.) 1,950 kg (4,300 lbs.) 3,400 kg (7,500 lbs.) 5,750 kg (12,650 lbs.)
    Workpiece Probing Standard Standard Standard Standard
    Tool Probing Standard Standard Standard Standard
    Asphere Fabrication Standard Standard Standard Standard
    Non-Rotationally Symmetric Correction Optional Optional Optional Optional
    Freeform Fabrication N/A N/A Optional Optional

    * Specifications subject to change. Contact OptiPro for the latest specifications.
    ** Machine is capable of manufacturing maximum plano size in small volume. For medium and large production quantities of max plano size, consider OptiPro’s larger platform.

    Machine Features and Capabilities

    • Deterministic finishing of spheres and aspheres to 1/2 wave and planos to 1/5 wave
    • Correct figure error using feedback from Zygo interferometer or profilometer
    • Finish aspheres in a fraction of the time
    • Polish directly after grind…No need to pre-polish!
    • On-board laser probe automates setup
    • Low operational costs with the use of conventional polishing slurries and consumables
    • Deterministic CNC polishing means less scrap
    • Finish a large variety of shapes and sizes
  • Video